All critical manufacturing processes—from automated raw material buffering and high-power CNC laser blanking to multi-axis bending, 35-foot robotic structural welding, and conveyorized powder coating—operate directly under our roof in Plainville, CT.
Direct highway access along the I-84 / Route 72 corridor, providing expedited freight transit across New England, New York, and Tier-1 defense hubs. Located minutes from TRUMPF North American Headquarters in Farmington.
Authentic shop floor documentation of our core capital machinery inside 80 Farmington Valley Drive, Plainville, CT. No outsourced dependencies, no stock machine photos.
51 automated material pallets at 11,000 lbs capacity each (561,000 lbs / 280.5 tons rated storage capacity). Integrates with automated TRUMPF LiftMaster vacuum gantry for continuous automated loading.
High-power precision CNC laser cutting. Features high-pressure nitrogen assist cutting to deliver clean, 100% oxide-free edges ready for aerospace welding and CARC paint adhesion.
Multi-axis CNC backgauging, dynamic hydraulic crowning, and precision angle sensing. Delivers exact bend allowances on complex avionics chassis and tight-radius aerospace brackets.
360-degree continuous tool rotation punch press. Capable of high-speed punching, embossing, card guide forming, louvers, countersinking, and rigid tapping in a single setup.
Large-format stroke belt polishing and graining. Produces immaculate, uniform #4 architectural brushed satin finishes and seamless weld blending on stainless steel enclosures and turnstiles.
Featuring our 35-foot travel FANUC robotic welding cell, Miller Dynasty 350 AC/DC TIG stations, automated overhead monorail parts wash line, and in-house electrostatic powder coating.
Every stage of production is orchestrated under one roof in Plainville, CT. This eliminates vendor markup, transit damage, and schedule fragmentation.
Raw aluminum, stainless, and steel sheet inventory is loaded into 51 vertical pallets. Automatic retrieval sends sheets directly to CNC tables without human handling or cosmetic scratches.
High-speed nesting on TRUMPF 4000W CNC laser and TruMatic 260 rotation punch creates precision blanks with ±0.002" hole accuracy, louvers, and formed card guides in a single cycle.
Multi-axis TRUMPF 5130 and V170 press brakes execute complex progressive bends with dynamic hydraulic crowning. Haeger presses install threaded PEM studs and standoffs.
Parts enter the 12'x35' FANUC robotic cell or certified manual TIG bays, receive Kuhlmeyer #4 satin graining, traverse the automated monorail wash line, and exit powder-coated and wrapped.
Key operational benchmarks for defense prime contractors, aerospace buyers, and OEM supply chain executives evaluating Fabtron as a Tier-1 manufacturing partner.
| Operational Parameter | In-House Plant Capability | Supplier Quality Assurance |
|---|---|---|
| Plant Location & Logistics | 80 Farmington Valley Dr, Plainville, CT | I-84 / Route 72 freight corridor; Minutes from TRUMPF USA HQ |
| Raw Material Automated Buffer | 561,000 LBS (51 Pallets @ 11,000 LBS) | STOPA ASRS system prevents raw material stockouts & scratching |
| Laser Cutting Envelope & Power | 4000W Resonator • High-Pressure N2 | Oxide-free laser blanking up to ±0.003" repeatability |
| CNC Punching & Forming | TRUMPF TruMatic 260 360° Rotation | In-tool embossing, louvers, card guides, and countersinks |
| Bending & Tonnage Capacity | 130 Ton / 10' Bed (5130) + 170 Ton (V170) | Dynamic hydraulic crowning and precision electronic angle measurement |
| Robotic & Certified Welding | 12' x 35' FANUC Cell + Miller Dynasty 350 | AWS D17.1 aerospace fusion • AWS D1.1 structural certification |
| Stainless Finishing & Graining | Kuhlmeyer Dual-Belt Stroke Polisher | Ra < 16 µin architectural #4 satin finish & seamless corner blending |
| In-House Pretreatment & Coating | Overhead Monorail Wash + Powder Booth | Multi-stage aqueous wash, electrostatic spray & batch cure oven |
We invite aerospace program managers, defense buyers, and OEM engineers to tour our Plainville, CT facility. Inspect our STOPA vertical storage, TRUMPF automated lasers, and FANUC robotic cells in action.